Cookie Img
Send Inquiry Send SMS
Home » Products » Trichrome » TRICHROME - HB 2000

TRICHROME - HB 2000



<< Previous   TRICHROME - HB 2000
Product Description

      TRICHROME - HB 2000 

GRAUER & WEIL (INDIA) LIMITED has developed an ecofriendly product Trichrome - HB 2000; a totally new trivalent high corrosion resistant blue passivation for Zinc and Zinc alloys which provides several outstanding features.

  • The corrosion resistance of Zinc plated components passivated with Trichrome - HB 2000 far exceeds the specified limit in ASTM B117 for blue passivation, ranging from 100 hrs. - 150hrs. neutral salt spray.

  • The chromating solution and chromate film are entirely free from hexavalent chromium, other toxic and carcinogenic ingredients.

  • Stress relief baking after chromating does not adversely affect the corrosion resistance.

  • Chromating is done with conventional equipments and methods.



OPERATING CONDITIONS

 

Range

Optimum

Concentration

130-160 ml/l

150 ml/l

pH

1.8 - 2.2

1.9

Temperature

Ambient (25-40oC)

30oC

Dipping Time

30-80 sec.

60 sec.



N.B.: In case pH of the solution is not within the specified range, adjust pH. Generally Nitric Acid @ 2-3 ml/ltr is required for reducing the pH. However, for raising pH 10% Caustic Soda solution may be used.

POST TREATMENT

After passivation and thorough washing, the components must be dried at 100oC for 5-10 minutes using either centrifugal drier or hot air oven to achieve the desired result.

MAKE-UP PROCEDURE
  1. Fill the passivate tank three quarter full with soft water.

  2. Add required quantity of Trichrome - HB 2000 while stirring.

  3. Fill the tank to the operating level with water.

  4. Check the pH and adjust using Nitric Acid / Caustic Soda Solution.



PROCESS SEQUENCE





CONTROL

Maintenance of the process may be accomplished through regular addition of Trichrome - HB 2000. In some barrel plating operation the type of Zinc bath used and the quality of rinsing may require more frequent addition of Nitric Acid.

DETERMINATION OF TRICHROME - HB 2000:
  1. Pipette out 1 ml of bath solution.

  2. Add 5 ml of 25% Caustic, Add 25 ml of DM water.

  3. Add 5 ml of 30% Hydrogen Peroxide, shake well. Green colour turns yellowish after addition of Hydrogen Peroxide.

  4. Boil for 20 minutes to remove excess of Hydrogen Peroxide.

  5. Cool the solution, add 5 ml of AR grade HCl.

  6. Add 2 gm of KI Salt

  7. Titrate against 0.1 N Sodium Thiosulphate. When colour turns lighter, add Starch Indicator and continue titration till green end point.

CALCULATION:

ml/lit. of HB 2000 = Burette Reading x Normality of Na2S2O3 x 319

CONSUMPTION:

Based on our study, generally the approximate consumption 2 of Trichrome HB 2000 is found to be 1 lit. for processing 500 ft.2 area of components considering that there is no drag-out loss.However, in actual practice, above figure may vary depending upon the drag-out loss, component shape and handling; and hence, it should be taken only as a guideline.

FAULT

REASON

REMEDY

Hazy Deposit

pH out of range

Adjustment of pH to 1.8 - 2.2

 

Agitation of part is too intense

Reduce Agitation

 

Air agitation is too strong

Reduce air agitation

Colour tone too yellow

pH-value too high

Adjust pH-value to 1.8 - 2.2 with

 

 

nitric acid.

Dark spots within low

Co-deposition of foreign metals

Purification of Zinc bath

current density range

in zinc coating

 

Spots on acid

Passive zinc coating

Activate zinc coating properly in

zinc-plated articles

 

diluted nitric acid prior to passivation

Expected corrosion

Fe content > 80 ppm

High pH treatment

protection not achieved

Cu > 1 ppm

Stop copper source

 

Pb > 1 ppm

Stop lead source. Prepare new

 

Zn > 5 ppm

make-up.

 

 

Discard solution partly. Use of ion

 

 

exchanger recommended

CAUTION

The product may cause burn to skin and eyes and may also damage the respiratory system. Wear protective clothing, safety goggles and face mask when handling the material. In case of contact, flush the exposed areas with clean, cold water. In case of injury, consult a physician.

WASTE DISPOSAL

TRICHROME - HB 2000 process contains trivalent chromium which must be treated as other heavy metals in the effluent streams. Rinse water containing dilute process solution resulting from drag-out, process spills and concentrated bath discharges may be blended with other heavy metal waste streams and treated using conventional heavy metal precipitation techniques and de-watering procedure prior to discharge.



DISCLAIMER: Our recommendations are made in good faith and are based on our skills. However, since the conditions of use of these products are beyond our control, this information is given on the express condition and agreement that Grauer & Weil (India) Limited, will not be liable to any person by reason thereof. Nothing herein shall be deemed to be a recommendation to use any product in violation of any existing patent rights.


Product Code : 24

Other Products in 'Trichrome' category
TRICHROME - 1000
TRICHROME - 1000
 
<< Back


GRAUER & WEIL (INDIA) LTD.
Growel House, Akurli Road, Kandivli-East, Mumbai - 400101, Maharashtra, India
Mr. Wasi Ansari (Assitant Manager (Communication))
Send SMS Send Inquiry


Buyers Helpdesk

Let tradeindia.com find Quality Suppliers for you!

I agree to abide by all the Terms and Conditions of tradeindia.com
GRAUER & WEIL (INDIA) LTD. All Rights Reserved.